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Chuck Barber
High School CTE Instructor
About the Author
Chuck is a retired CAD, Architecture, and Woodshop instructor dedicated to fostering creativity, technical skills, and a passion for craftsmanship in students. With a background in engineering and design, Chuck brings a wealth of knowledge to the classroom, integrating traditional woodworking techniques with modern computer-aided design tools. He has taught high school for 32 years at Chartiers Valley HS in Pittsburgh, PA. In addition, Chuck has also taught Welding, CAD, and Blueprint Reading at Carpenters Pittsburgh Training Center Pittsburgh, and CCAC community college.
Steven Cortez
High School CTE Instructor
About the Author
Steven Cortez has been a Career and Technical Education teacher for 33 years. With emphasis in Woodworking and Broadcasting his teaching career has been wide and varied. Through his years teaching he has boiled his main focus of teaching to one main important point - build relationships with students and the teaching will flow from there. Without the relationship component, true deep teaching rarely happens. He has loved giving back to the teaching profession and hopes this curriculum helps many teachers in their first few years of their career.
Mike Koehn
High School CTE Instructor
About the Author
I began my love for the woods industry at an early age. When I was 3 years old, my parents bought me a tool set which included a hand saw, hammer, and a couple of screwdrivers. In good conscience and effort I wanted to try them out. In doing so I sawed off one of the legs on my mothers dining room table, thus beginning my career in the woods industry.
As I grew older I never lost my passion for woodworking. I was always the one to help my father out with all fixes and remodeling around the house. I would spend my time after hours and on weekends with my Junior High shop teacher at the school shop working on projects. My Senior year in high school is when I built and completed my first house that my parents bought and lived in until they passed away.
After college I started working for a local cabinet maker to advance my knowledge in cabinetry finish trim work. I then married my beautiful wife and we started our own cabinet shop.
While I still owned and operated our business I began my career in teaching in 1986. I have been an industrial arts instructor until my retirement in 2021. My love for the wood industry still lingers on as I have recently come out of retirement to get back in the shop and classroom at Southwestern Heights in KS!
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Advanced Materials Technology
Complete Course Materials
High School
Design, Production & Repair
Description
This course is a project-based, advanced-level course that builds on foundational skills in woodworking. Students will design and fabricate complex projects using a variety of materials, including engineered woods, solid surfaces, and epoxy while applying advanced techniques in machining, construction, and CNC. Emphasis is placed on real-world problem-solving, safety, quality control, and production planning. The course also explores career pathways in engineering, manufacturing, and design, helping students develop technical skills aligned with industry standards.
Course Length: 2 Semesters
Last Updated: 07/19/2025
KSDE Course No. - 38010
Materials
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Unit 1 Advanced CNC(22) 50 minute classes
In this lesson, students develop advanced CNC machining and cabinetry skills, including programming boring operations and multi-axis routing. They learn to import CAD models, select proper tooling and speeds, and safely operate CNC routers and power tools while applying precise cutting and spray finishing techniques.
In this lesson, students learn to identify and work with solid surface materials and gain foundational skills in setting up and applying plastic laminate to their chosen projects.
In this lesson, students learn proper wood preparation techniques, including identifying defects and safely operating woodworking tools. They practice measuring, surfacing, and finishing skills by applying sanding sealer and stain to enhance the wood’s appearance and ensure a quality final finish.
In this unit, students apply design and craftsmanship skills to create upcycled woodworking projects using epoxy. They learn the properties, mixing, and curing processes of epoxy resin and safely apply these techniques to build and finish a custom coffee table.
This is an end-of-year project for students. The hope is that students will want to the learn how to start up their business by designing a logo, working up an estimate, creating a business plan, etc.